Know which machine will fail before it costs you a shift.
FactoryPilot AI monitors your industrial assets in real time and predicts equipment failure before it happens — so maintenance teams can act on a schedule they control, not one dictated by breakdowns.
Maintenance is still reactive at most facilities.
Equipment fails without warning, work orders get created after the damage is done, and downtime absorbs margin that could have been protected with a few days' notice.
- 01Failures arrive without warning
By the time a fault is audible or visible, the failure is often already underway.
- 02Maintenance schedules are guesswork
Fixed-interval maintenance either wastes labor or misses the failure window entirely.
- 03Sensor data goes unused
Vibration, temperature, and pressure readings are logged but rarely analyzed in real time.
- 04Downtime is expensive and unplanned
Unscheduled stoppages cost far more than the repair itself once lost output is counted.
From raw sensor signal to a prioritized work order
FactoryPilot AI turns continuous machine data into a ranked list of what needs attention — and when.
A single, continuously updated view of every machine's condition.
Operations, maintenance, and engineering teams work from the same live picture — with enough lead time to schedule repairs on their terms.
Every layer of industrial intelligence, in one platform
FactoryPilot AI is built as an operating layer for industrial equipment — not a dashboard bolted onto your historian.
Predictive Maintenance Engine
Forecast failure windows for critical equipment based on live sensor signatures.
Machine Monitoring
Continuous condition tracking across vibration, temperature, and pressure signals.
Industrial IoT Integration
Connect existing sensor networks and historians without a hardware overhaul.
Asset Health Intelligence
A single health score per machine, built from every signal being monitored.
Operational Dashboards
Facility and portfolio-level views built for plant managers and executives alike.
Digital Twin View
A live, spatial representation of your factory floor tied to real asset data.
From connection to prediction in four steps
Connect your assets
Integrate existing sensors, PLCs, and historians through pre-built connectors.
Learn normal behavior
Models build a baseline signature for each machine during an initial observation period.
Predict & prioritize
Failure risk is scored continuously and ranked across your fleet of equipment.
Schedule & resolve
Work orders route to maintenance teams with lead time to plan the repair.
Built for facilities where downtime isn't an option
Automotive
Line-level monitoring across high-throughput assembly.
Food Manufacturing
Equipment reliability without compromising hygiene protocols.
Pharmaceuticals
Asset monitoring built for validated, regulated environments.
Energy
Predictive insight for turbines, generators, and grid infrastructure.
Mining
Condition monitoring for equipment operating in extreme environments.
Chemical Manufacturing
Continuous monitoring for pumps, reactors, and critical valves.
Heavy Industry
Fleet-wide visibility across large, distributed equipment bases.
Logistics & Distribution
Keep conveyor and material-handling systems running on schedule.
Interfaces built for plant floor decisions
Every screen maps to a decision someone on your operations or maintenance team needs to make.
Predicted Failure Risk Line 3 · 8 weeks
Maintenance Queue Sorted by risk
Handled with the rigor your OT and IT teams expect
Built on infrastructure designed for the operational and compliance requirements of industrial enterprises.
Data encrypted in transit and at rest across the platform.
Granular permissions by facility, team, and role.
Designed to respect existing OT/IT network boundaries.
Full visibility into who accessed what, and when.
Scales with your facilities, not against them
Built on cloud-native infrastructure that connects to the systems already running on your floor.
Built for teams accountable for uptime
- ⌁Fewer unplanned stoppages
Predictive alerts give maintenance teams lead time to plan instead of react.
- ◎Longer equipment life
Early intervention reduces the compounding damage of undetected wear.
- ▤Clear prioritization
A ranked queue means maintenance teams always know what matters most today.
- ⚙Facility-wide visibility
Plant managers and executives see the same live picture, at the right altitude.
Customer stories will appear here as our early manufacturing partners complete their first full production cycle on the platform.
Priced for the scale of your operation
Every plan includes asset monitoring, predictive alerts, and maintenance prioritization. Enterprise pricing scales with facility and machine count.
Professional
- ✓Up to 100 monitored machines
- ✓Predictive maintenance alerts
- ✓Standard dashboards
- ✓Email & in-app alerts
Enterprise
- ✓Unlimited monitored machines
- ✓Digital twin & facility rollups
- ✓Full IoT & historian integration
- ✓Role-based access controls
- ✓Dedicated implementation support
Custom Deployment
- ✓On-prem or hybrid deployment options
- ✓Custom compliance configuration
- ✓API access
- ✓Dedicated account team
Common questions
A CMMS manages work orders after they're created. FactoryPilot AI predicts failures before they happen and generates the work order — most customers run it alongside their existing CMMS.
Existing vibration, temperature, or pressure sensors are a strong starting point. Additional IoT sensors can be added incrementally as coverage expands.
Yes. The platform connects to common historians, PLCs, and SCADA systems rather than requiring a hardware overhaul.
Data is encrypted in transit and at rest, with role-based access controls and full audit logging. Deployment options are available to respect OT network segmentation.
No fixed minimum. Pricing is scoped to your organization's facility and machine count during a scoping call with our team.
See FactoryPilot AI on your own equipment
We'll walk through a live view built from your facility's assets and talk through fit for your operation.